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Automatic/Semi-Automatic Ear/Eye Drop Liquid Filling Machine

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Description
Laxmi Pharma Equipment introduces Automatic/Semi-Automatic Rotary Type Plastic Vial Eye Drop Filling & Sealing Machine Mode series’: LRVFS.
The machine consist of one Side turntables, S.S. slat conveyor belt, eccentric pre-gassing, filling & post –gassing S.S. -316 nozzles precision built S.S. – 316 Syringes, silicon rubber tubings, pneumatic system for inner cap placement, mechanical orientation type bowl & chute for outer cap placement, easy – reach compact panel etc. Due to its minimum distance between filling and stoppering, the risk of contamination is reduced. It is designed for operating in a sterile area and for utilizing it under laminar flow protection. The un-scrambler itself has been designed in the machine to eliminate dead ends and difficult to clean spot.

Pharmaceutical manufacturing is a dynamic field; as such, some critical factors in this area are precision, efficiency, and contamination control. With that very view in mind, Laxmi Pharma Equipment has developed an Automatic/Semi-Automatic Rotary Type Plastic Vial Eye Drop Filling Machine, LRVFS Series. This advanced machinery is mainly designed to enhance production efficiency with stringent hygiene standards, thus proving to be a crucial addition to any pharmaceutical production line.

Key Features and Components

The LRVFS Series has been designed with various advanced features and components that enable its high-performance functioning eye filling machine. These comprise:

Side Turn Tables: These provide smooth, continuous movement to the vials, without any jerks, which may disrupt the eye drop filling machine and sealing operation.

S.S. Slat Conveyor Belt: The conveyor belt is fabricated from stainless steel, making it hard-wearing and easy to clean, thus providing a clean and efficient transport system.

Eccentric Pre-Gassing, Filling & Post-Gassing S.S. – 316 Nozzles: Made of high-quality Stainless Steel 316, these nozzles offer accuracy with nil chances of contamination.

Precision Built S.S. – 316 Syringes: Used to assure accuracy in dosing, a very critical factor for pharmaceutical applications.

Silicon Rubber Tubings: These tubings are sturdy yet flexible; thus, it is used to maintain sterility.

Pneumatic System for Placing Inner Cap: The inner cap placement becomes automatic, increasing speed and decreasing manual intervention.

Mechanical Orientation Type Bowl & Chute for Placing Outer Cap: The outer caps have precise placement, ensuring uniformity in the production line.

Easy Reach Compact Panel: This is a compact control panel, easily reachable to the user, reducing hassle in operation and monitoring.

Contamination control and sterility.

The unique features of the LRVFS Series also involve the minimization of contamination. At a minimum, it is designed to maintain the distance between filling and stoppering. This reduces the risk of airborne contaminants affecting the sterile liquid during transfer. More than this, the eye drop filling machine can be set up in a sterile area and can also be utilized under laminar flow protection to ensure the integrity of the eye drop solution.

Innovative Un-Scrambler Design

The un-scrambler integrated within the LRVFS Series machine is designed with an emphasis on cleanliness and efficiency. It eliminates dead ends and difficult-to-clean spots, which are common issues in traditional un-scramblers. This innovation not only enhances the cleanliness of the eye drop filling machine but also ensures smoother operations and easier maintenance.

Production Efficiency

The filling machines by Laxmi Pharma Equipment are designed both automatically and semi-automatically to maximize production efficiency. These machines perform work on precision filling of liquids for ear and eye drops to ensure consistent dosage with minimum loss.

Advantages of Choosing Laxmi Pharma Equipment

Advanced Technology: Advanced technology is integrated into the machines of Laxmi Pharma Equipment, ensuring efficiency and reliability in production processes.

Precise and Accurate: The finest components, such as S.S. – 316 nozzles and syringes, result in highly accurate and precise filling, which is vital for pharmaceutical products.

Hygiene and Sterility: The LRVFS Series is designed for sterile operations and minimizes the risks of contamination, following the highest standards of hygiene.

User-Friendly Operation: Compact panel at easy reach and automated systems make the machine user-friendly, hence eliminating the need for prolonged training and manual intervention.

Durability and Reliability: The machines are made from robust materials like stainless steel and silicon rubber, hence long-lasting and reliable in performance.

Customized solutions: Laxmi Pharma Equipment has customization facilities available for the production requirements to ensure that their machines can serve custom needs.

Salient features

  • The automatic bottle liquid filling machine design confirms to GMP class apart from the highest standards of quality and safety. Compact in structure, with integration of filling, inner cap placing, and screw capping, it forms an efficient and easier-to-manage unit.
  • Eye drop filler comes with a pneumatic system that automatically places the inner caps; the mechanical orientation bowl and chute ensure proper placement of screw caps. All the liquid contacting parts are made from high-quality stainless steel 316, and the body structure is fabricated from durable stainless steel 304 pipes.
  • These nozzles have been designed to be co-eccentric to provide for prompt and correct adjustments. This allows the operator both convenience while working and a compact and automatic bottle liquid-filling machine. Operation with a “No Vial, No Cap” system means that if either a vial or its cap is absent, the eye drop filling machine automatically stops, thus avoiding error or waste.
  • Also, the control panel is easily accessible and user-friendly, thereby handily assisting in its operation. Moreover, change-overs in the machine have been designed to be fast, so you will spend the least time changing from one size of container or fill volume to another.

For sterilization purposes, every essential constituent part of this machine is easily removable, making it easy and efficient to clean and autoclave.

Applications

It is a versatile range of machines that find applications across multiple industries. 

  • In the pharmaceutical sector, drop filling machines are ideal for filling and sealing vials with precision, ensuring sterility and compliance with industry standards. 
  • It is also applied to a great extent in the food and beverage industry for handling different liquid products with accuracy and hygiene. 
  • It is very suitable for work with pesticides and chemicals, where exact dosages and safe handling are very important. 
  • Additionally, it is also highly suitable for the cosmetics industry, where the machine will fill up and seal containers with beauty and personal care products quickly.

Laxmi Pharma Equipments Eye Drop Filling Machine is supreme among all. The machine is fitted with state-of-the-art features for ultimate production efficiency and rigid hygiene standards, making it an asset for any pharmaceutical production line. With the infusion of innovative technology like this, Laxmi Pharma Equipment continues to lead the industry and reliably provides efficient solutions for the changing requirements of pharmaceutical manufacturers.

FAQ’s

How does a filling machine work?

Manual liquid filling machines use a piston within a cylinder to force liquid into the container. 

What is the principle of filling a machine?

The liquid filling machine works when the pressure is high. This can be classified as liquid pressure filling, which means the liquid flows into the bottle based on its weight when the amount of pressure of the liquid reservoir is equal to the amount of air present in the bottle.

What is the application of a filling machine?

In addition to food and beverages, liquid filling machines are also used in medical, agriculture, and other fields.

 

Who is the best eye drop filling machine manufacturer?

Laxmi Pharma is one of the best eye drop filling machine manufacturers. 

Eye Drop Filling Machine
Salient Features
  • As per GMP.
  • Filling, Inner Cap Placement & Screw Capping Unit is completely in corporate in single body Structure.
  • Pneumatic System for Inner Cap Placement.
  • Mechanical Orientation type Bowl & Chute for Screw Cap Placement.
  • All Liquid Contact Parts are of S.S. 316, the Body Structure is built up of S.S. 304 Pipe..
  • Co-eccentric Nozzles allows very quick and precise setting and making unit compact and manageable.
  • No Vial, No Cap – Machine Stop System.
  • Easy reach compact panel provides ease and operation.
  • Minimum Change over Time. From one size of container or fill size to another.
  • Each Important individual part required for autoclaving/ sterilization can be removed easily
Technical Specification
Model No.LRVFS – 40LRVFS – 60LAVFS – 40LAVFS – 60
Machine GradeSemi-AutomaticSemi-AutomaticAutomaticAutomatic
Output / Min40-50 Vials40-50 Vials40-50 Vials40-50 Vials
Filling HeadSingleDoubleSingleDouble
Power Characteristics440v 3 Phase 50Hz 4 Wire System440v 3 Phase 50Hz 4 Wire System440v 3 Phase 50Hz 4 Wire System440v 3 Phase 50Hz 4 Wire System
Fill Volume0.1 ml to 50ml0.1 ml to 50ml0.1 ml to 50ml0.1 ml to 50ml
Filling Accuracy±1 % on Single Dose±1 % on Single Dose±1 % on Single Dose±1 % on Single Dose
Cap Dia20mm, 25mm 28mm20mm, 25mm 28mm20mm, 25mm 28mm20mm, 25mm 28mm
Net Weight550 kgs600 kgs570 kgs650 kgs
Machine Length (Appx.)900mm900mm1100mm1100mm
Machine Width (Appx.)900mm900mm900mm900mm
Machine Height (Appx.)1400mm1400mm1400mm1400mm
Applications
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