The Role of Dry Powder Filling Machines in Injectable Manufacturing

In the pharmaceutical industry, this applies to the manufacture of drugs. The Laxmi pHARMA dry powder filling machine for pharmaceutical. The machine presents modern solutions to enhance the manufacture of injectable drugs. This innovative equipment includes unique features that aim at achieving optimum performance with reliability in packaging procedures.

Key Components

Turn Tables: The basic unit of the filling machine consists of one or both side turn tables, which make handling and placing of vials smooth and orderly for the efficient flow of production.

S.S. Slat Conveyor Belt: The injectable dry powder filling machine is equipped with a stainless steel slat conveyor belt, which transports the vials during their filling and stoppering injectable manufacturing process in a manner that is reliable and hygienic.

Unique powder wheel: This ingenious powder wheel is one of the most important components to provide the exact dosing of powder so that every vial is filled following the specifications.

Operational Features

Touch Screen HMI and PLC Control: The dry powder filling machine for pharmaceutical

will be controlled through a touchscreen human-machine interface (HMI) and a programmable logic controller, providing an intuitive and user-friendly control system to the operators.

Servo Motor Drive: The servo motor drive-powered dry powder filling machine assures enhanced accuracy and speed; hence, reliable and consistent performance can be assured.

Output Speed: The injectable dry powder filling machine offers variable speed output of 80 to 240 vials per minute, depending on the fill volume and size of the container. This can be adjusted with different production requirements.

Salient Features

“No Vial No Fill” System: This prevents the wastage of costly powder by ensuring that filling only occurs in the presence of vials.

No Rubber Stopper in Chute Machine Stop System: This system is designed to avoid the usage of a rubber stopper in the chute so that no unwanted stoppage will occur, hence allowing the smooth running of the operation.

Acrylic Cabinet with Aluminum Structure: This acrylic cabinet with an aluminum structure keeps the humidity at an optimum level and protects the equipment from any kind of external environmental factor.

Gear Motor: The imported gear motor provides better performance for the dry powder filling machine with very minimal vibration; moreover, leakage of oil from the machines is eliminated, which enhances the reliability and long life of the dry powder filling machine for pharmaceutical. 

Compact Panel for Easy Reach: Compact panel is designed for easy reach and operation; operators can easily manage the functions of the injectable dry powder filling machine and its settings.

Multidose Automatic System: This feature fills multiple doses in a container without a change of parts and thus saves production time, reducing downtime in the injectable manufacturing process.

Special Clutch Devices: Safety is incorporated with special clutch devices on the vial star plate, which provides additional safety while it is under operation.

No Vial/No Rubber Stopper Machine Stop System: The system is designed to ensure that in the absence of a vial or a rubber stopper, the machine halts; this minimizes disruptions and keeps production efficiency.

Versatile operation: The injectable manufacturing process dry/wet rubber stoppers. Half/Full bunging is possible for Lyophilized products, making the dry powder filling machine that is very versatile for various pharmaceutical applications.

The Laxmi dry powder filling machine for pharmaceutical is a step ahead in pharmaceutical manufacturing technology, featuring precision engineering, advanced features, and high efficiency to provide an optimum solution for the filling and stoppering of injectable medications that provides quality and reliability in every batch.

The Laxmi Automatic Injectable Powder Filling & Stoppering Machine has made a sea change in pharmaceutical manufacturing technology. It is an optimum solution for pharmaceuticals related to the filling and stoppering of injectable medications, as it is precision-engineered, advanced in its features, and highly efficient regarding batch-to-batch quality and reliability.

FAQ’s

What is the principle of a dry powder filling machine?

The conveyor directs the empty containers and positions them below the filling head. The machine measures/weighs the powder product to be dispensed into each container.

What is dry powder in pharmaceutical?

A dry powder inhaler (DPI) is a dosage form that consists of a powder formulation in a device that is designed to deliver an active ingredient to the respiratory tract. 

What is the use of a powder filling machine?

A powder cup filling machine is a type of filling equipment used to package dry powders, granules, and liquids. 

What is the dry powder principle?

Dry powder refers to cash or marketable securities that are low-risk highly liquid and convertible to cash. 

What is the filling machine used for?

A filling machine is packaging machinery to fill the product into bags, pouches, or containers such as bins or bottles. The types of filling machines differ depending on the products of liquid, paste, granule, and powder.

What is the filling machine principle?

The liquid filling machine works when the pressure is high. This can be classified as liquid pressure filling, which means the liquid flows into the bottle based on its own weight when the amount of pressure of the liquid reservoir is equal to the amount of air present in the bottle.

What is the working principle of a powder packing machine?

This filling apparatus uses a long screw-type mechanism to dispense discrete quantities of powder into each pouch. Different auger configurations are required depending on if your powder product is free-flow or non-free flow. 

What are the principles of the filling machine?

The liquid filling machine operates on the principle of liquid pressure filling. When the pressure is high, the liquid flows into the bottle using its weight.